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Columbus Manufacturing 1851 East 32 Avenue Columbus, NE 68601

COMPANY PROFILE- January 23, 2001

SALES
$80.0 Million - Manufacturing
$ 3.5 Million - Traffic Services
MANUFACTURING SPACE
256,000 Sq. Ft. - Manufacturing
24,900 Sq. Ft. - Office
WORKFORCE
650 Employees, 2 Shift, 4 Day-10 Hr. Operation
Non-Union Plant
25 Tool & Design Personnel
25 Robot Technicians
24 Maintenance Personnel
CUSTOMERS
GM
Woodbridge
Ford 
Schukra
DaimlerChrysler 
Excellence
Lear/Delphi
Magna Seating Systems

* Integram, Excelsior Springs, Romech
CURRENT PRODUCTS
Tier II Automotive Seat Frames & Seat Components & Assy.
31,300 Seat Frames Daily 
25,000 Tubes Daily 
Over 25 Ship to Locations
Freight Transportation Services
MAJOR PROCESSES
Metal Stamping
Tube Forming, Rollmill & Wire Bending
Welding: Arc (Robotic), Resistance, Spot Welding
Product Assembly
Paintline (Flowcoat) Paint Specification PS-50
Prototype Capabilities
EQUIPMENT
1 Transfer Press 1000 Ton 204"x84"x26"
14 Progressive Presses (150-1000 Ton)
 94 Presses: Straight Side, Gray Frame 55-600 Ton
1 Hydraulic Press (150 Ton)
2 Automated Presses to Press Metal Forming Station
      Lines (In Press HMS Transfer Systems)
2 Tubing Rolling Mills (3/4" to 1-1/4" Tube Diameter)
Welding Equipment: Automatic & Robotic with 102 Robots
5 CNC Wire Benders
1 CNC Mill
1 Wire Electrical Discharge Machine (EDM)
16 Over-the-road Trucks and 52 Trailers
 
QUALITY
 
Awards: QS9001 Certified * Chrysler Pentastar * Ford Q1
Product Support: Metallurgical Laboratory, ES Testing 
     (Fatigue and Static Equipment), 
Coordinate Measuring Machines (2), 
Computer-Aided Data Collectors